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Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series (AV4000-F04-5DZB-A)

SMC

SMC soft start-up valve.
[Features]
· Start-up valves for a low-speed air supply which gradually raises the initial pressure in an air system and for quick exhausting by cutting off the air supply.
· Power Consumption: 0.35 W.
· Improved flow rate characteristics: Up to 2.3 times C [dm3/(s·bar)]: 9.2.
· Energy saving: No air flow when switching the main valve.
· Improved adjustment sensitivity with a low speed air supply.
· Features a built-in silencer to save on space and for less overall work.

(i)Caution

Refer to the catalog for details on product specifications.
The products shown in the image are representative. CAD data is not supported for some model numbers.

Part Number

Configured Part Number is shown.

AV4000-F04-5DZB-A

Product Specifications
Part Numbers
Catalog

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Details

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: product images

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Specifications

Model Number Notation

Model number example

-					Code	Contents	(1)
							Body size
							20	30	40	50
(2)	Screw Type				No symbol	Rc	●	●	●	●
					N	NPT	●	●	●	●
					F	G	●	●	●	●
(3)	Piping connection port size 1(P), 2(A)				02	1/4	●	-	-	-
					03	3/8	-	●	-	-
					04	1/2	-	-	●	-
					06	3/4	-	-	-	●
					10	1	-	-	-	●
(4)	Option	a	Mounting		No symbol	Without optional mounting parts	●	●	●	●
		a	Mounting		B	With Bracket	●	●	●	●
		b	Pressure gauge		No symbol	Without pressure gauge	●	●	●	●
		b	Pressure gauge		G	Round-type pressure gauge (with limit indicator)	●	●	●	●
		c	Silencer		No symbol	Without silencer	●	●	●	●
		c	Silencer		S	Silencer (built-in)	●	●	●	●
(5)		d	Coil rated voltage	AC (50/60 Hz)	1	100 V AC	●	●	●	●
					2	200 V AC	●	●	●	●
					3	110 V AC [115 V AC] ^{Note 1)}	●	●	●	●
					4	220 V AC [230 V AC] ^{Note 1)}	●	●	●	●
				DC specification	5	24 V DC	●	●	●	●
				DC specification	6	12 V DC	●	●	●	●
(6)		e	Lead wire electrical entry		G	Grommet (Lead wire length: 300 mm)	●	●	●	●
					D	Type D (DIN terminal / with connector)	●	●	●	●
					Y	Type Y (DIN terminal / with connector) ^{Note 2)}	●	●	●	●
					DO	Type D (DIN terminal / without connector)	●	●	●	●
					YO	Type Y (DIN terminal / without connector)	●	●	●	●
(7)		f	Indicator light Surge voltage suppressor		No symbol	None	●	●	●	●
(7)		f	Indicator light Surge voltage suppressor		Z	With indicator light and surge voltage suppressor	○ ^{Note 3)}	○ ^{Note 3)}	○ ^{Note 3)}	○ ^{Note 3)}
(8)		g	Manual types		B	Push-turn locking screwdriver-operated type	●	●	●	●
(8)		g	Manual types		C	Push-turn locking hand-operated type	●	●	●	●
(9)	Semi-standard	h	Flow direction		No symbol	Flow direction: left → right	●	●	●	●
		h	Flow direction		R	Flow direction: right → left	●	●	●	●
		i	Pressure unit		No symbol	Nameplate and pressure gauge units: MPa	●	●	●	●
		i	Pressure unit		Z	Nameplate and pressure gauge units: psi	○ ^{Note 4)}	○ ^{Note 4)}	○ ^{Note 4)}	○ ^{Note 4)}

Note 1) The 110‑V AC and 115‑V AC types are interchangeable. The 220‑V AC and 230‑V AC types are also interchangeable. For the 115 V AC and 230 V AC, the allowable voltage fluctuation is -15 to +5% of the rated voltage.
Note 2) Type "Y" is a DIN terminal conforming to EN-175301-803C (formerly DIN43650C).
Note 3) When the electrical entry of the lead wire is DO or YO, indicator lights and surge voltage suppressors cannot be selected.
Note 4) For thread type NPT only.

*Options: Select 1 for each item a to c.
*Option symbol: When more than one specification is required, indicate in alphabetical order.

Example: AV2000-02BGS-1DB-A

Specifications

Model		AV2000-A	AV3000-A	AV4000-A	AV5000-A
Piping connection port diameter	1(P), 2(A)	1/4	3/8	1/2	3/4	1
Piping connection port diameter	3(R)	1/4	3/8	1/2	3/4
Pressure gauge connection port size		1/8
Applicable fluids		Air
Ambient temperature and working fluid temperature		0 to 50°C ^Note)
Proof pressure		1.5 MPa
Operating pressure range		0.2 to 1.0 MPa
Weight (kg)		0.43	0.45	0.80	1.30	1.25
Enclosure		Dust-proof (DIN terminal: IP65)

*Based on IEC60529.
Note) If the temperature is low, use dry air to prevent freezing.

Solenoid Specification

Lead wire electrical entry			Grommet	DIN terminal
Coil rated voltage (V)	DC		24, 12 V
Coil rated voltage (V)	AC 50/60 Hz		100, 200, 110 [115], 220 [230] ^Note)
Allowable voltage fluctuation	DC	24 V	±10% of rated voltage
	DC	12 V	±10% of rated voltage
	AC	100 V	±10% of rated voltage
		110 V ^Note) [115 V]	±10% of the rated voltage [-15% to +5% of the rated voltage]
		200 V	±10% of rated voltage
		220 V ^Note) [230 V]	±10% of the rated voltage [-15% to +5% of the rated voltage]
Power consumption: W	DC		0.35 (with indicator light: 0.4)	0.35 (with indicator light: 0.45)
Apparent power: VA	AC	100 V	0.78 (with indicator light: 0.81)	0.78 (with indicator light: 0.87)
		110 V [115 V]	0.86 (with indicator light: 0.89) [0.94 (with indicator light: 0.97)]	0.86 (with indicator light: 0.97) [0.94 (with indicator light: 1.07)]
		200 V	1.18 (with indicator light: 1.22)	1.15 (with indicator light: 1.30)
		220 V [230 V]	1.30 (with indicator light: 1.34) [1.42 (with indicator light: 1.46)]	1.27 (with indicator light: 1.46) [1.39 (with indicator light: 1.60)]
Surge voltage suppressor			Refer to the manufacturer's Specific Product Precautions (4) (P. 13)
Indicator light			LED	LED (neon bulb for AC)

Note) The 110‑V AC and 115‑V AC types are interchangeable. The 220‑V AC and 230‑V AC types are also interchangeable.

Flow rate characteristics

Model				AV2000-A	AV3000-A	AV4000-A	AV5000-A
Piping connection port diameter		1(P), 2(A)		1/4	3/8	1/2	3/4	1
Piping connection port diameter		3(R)		1/4	3/8	1/2	3/4
Flow rate characteristics	1(P) → 2(A)		C [dm³/(s·bar)]	9.2	13.1	19.2	34.8	41.3
			b	0.36	0.27	0.32	0.66	0.34
			Cv	2.4	3.1	5.1	12.6	13.7
	2(A) →3 (R)		C [dm³/(s·bar)]	8.8	9.2	10.1	23.7
			b	0.46	0.48	0.55	0.67
			Cv	2.5	2.6	3.2	9.2

Optional Part Nos.

Model	AV2000-A	AV3000-A	AV4000-A	AV5000-A
Bracket assembly ^{Note 1)}	AV22P-210AS	AV32P-210AS	AV42P-210AS	AV52P-210AS
Silencer assembly ^{Note 2)}	VHS30PW-190AS	VHS40PW-190AS	VHS40PW-190-06AS	AV52P-250AS
Pressure gauge ^{Note 3)}	G36-10-□01

Note 1) Bracket: 1 pc., Mounting screws: 2 pcs. (3 pcs. for the AV5000-A)
Note 2) Element, element O-ring, element cover: 1 pc. each
Note 3) The □ in the part number for the pressure gauge indicates the connecting screw type. R: no indication necessary; NPT: indicate N. Contact the manufacturer regarding the supply of psi unit specification pressure gauges

Structural Drawings

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: structural drawing

Component Parts

Number	Part name	Materials
1	Body	Die-cast aluminum
2	Bottom cover	Die-cast aluminum
3	Top cover	Die-cast aluminum

Replacement Parts

Number	Part name	Materials	AV2000-A	AV3000-A	AV4000-A	AV5000-A
4	Pilot valve assembly ^Note)	-	See below		See below
5	Valve assembly	Rubber material: HNBR	AV22P-060AS		AV42P-060AS	AV52P-060AS
6	Control valve assembly	-	AV22P-110AS		AV42P-110AS	AV52P-110AS
7	Piston assembly	POM, NBR	AV22P-120AS		AV42P-120AS	AV52P-120AS
8	Needle assembly	POM, NBR	AV22P-150AS	AV32P-150AS	AV42P-150AS	AV52P-150AS
9	Plug assembly	POM, NBR	AR22P-320AS-□01

Note) See below for pilot valve model number notation.

Pilot Valve Assembly: Model Number Notation

Pilot valve assembly: model number example

-			Code	Contents
(1)	Compatible models		2	AV2000-A, AV3000-A
(1)	Compatible models		4	AV4000-A/AV5000-A
(2)	Coil rated voltage	AC (50/60 Hz)	1	100 V AC
			2	200 V AC
			3	110 V AC [115 V AC] ^{Note 1)}
			4	220 V AC [230 V AC] ^{Note 1)}
		DC specification	5	24 V DC
		DC specification	6	12 V DC
(3)	Lead wire electrical entry		G	Grommet (Lead wire length: 300 mm)
			D	Type D (DIN terminal / with connector)
			Y	Type Y (DIN terminal / with connector) ^{Note 2)}
			DO	Type D (DIN terminal / without connector)
			YO	Type Y (DIN terminal / without connector)
(4)	Indicator light Surge voltage suppressor		No symbol	None
(4)	Indicator light Surge voltage suppressor		Z	With indicator light and surge voltage suppressor
(5)	Manual types		B	Push-turn locking screwdriver-operated type
(5)	Manual types		C	Push-turn locking hand-operated type

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: Dimensions Examples

Grommet: AV□00-□-□G□□-□- A

(Unit: mm)

Grommet: AV□00-□-□G□□-□-A: dimensional drawing

Body size	Coil specifications	B
20	AC	85
20	DC specification	83
30	AC	85
30	DC specification	83
40	AC	95
40	DC specification	93
50	AC	98
50	DC specification	96

Dimensions Table

Model	Standard specification
	Piping connection port diameter			A	C	D	E	G	H	J
	1(P)	2(A)	3(R)	A	C	D	E	G	H	J
AV2000-□02-1 to 4G(Z)□-A	1/4	1/4	1/4	66	47	24.5	40	33	Width across flats: 22	30
AV2000-□02-5 to 6G(Z)□-A	1/4	1/4	1/4	66	47	24.5	40	33	Width across flats: 22	30
AV3000-□03-1 to 4G(Z)□-A	3/8	3/8	3/8	76	50	29.5	40	38	Width across flats: 24	35
AV3000-□03-5 to 6G(Z)□-A	3/8	3/8	3/8	76	50	29.5	40	38	Width across flats: 24	35
AV4000-□04-1 to 4G(Z)□-A	1/2	1/2	1/2	98	56	39.5	52	49	Width across flats: 30	33
AV4000-□04-5 to 6G(Z)□-A	1/2	1/2	1/2	98	56	39.5	52	49	Width across flats: 30	33
AV5000-□06, 10-1 to 4G(Z)□-A	3/4, 1	3/4, 1	3/4	128	59	53	74	53	Width across flats: 36	52
AV5000-□06, 10-5 to 6G(Z)□-A	3/4, 1	3/4, 1	3/4	128	59	53	74	53	Width across flats: 36	52

Model	Option specification
	With Bracket												With built-in silencer
	K	L	M	N	P	Q	R	S	T	U	V	W	X	Y
AV2000-□02-1 to 4G(Z)□-A	30	50	51.5	44	5.5	10	66	2.3	33.5	54	-	M4 × 0.7 Depth: 6	3	Width across flats: 14
AV2000-□02-1 to 4(Z)□-A	30	50	51.5	44	5.5	10	66	2.3	33.5	54	-	M4 × 0.7 Depth: 6	3	Width across flats: 14
AV3000-□03-1 to 4G(Z)□-A	41	50	53.5	46	5.5	15	70	2.3	33.5	54	-	M4 × 0.7 Depth: 6	3	Width across flats: 19
AV3000-□03-5 to 6G(Z)□-A	41	50	53.5	46	5.5	15	70	2.3	33.5	54	-	M4 × 0.7 Depth: 6	3	Width across flats: 19
AV4000-□04-1 to 4G(Z)□-A	50	60	64	54	8.5	18	90	3.2	39	74	-	M5 × 0.8 Depth: 6.5	4	Width across flats: 22
AV4000-□04-5 to 6G(Z)□-A	50	60	64	54	8.5	18	90	3.2	39	74	-	M5 × 0.8 Depth: 6.5	4	Width across flats: 22
AV5000-□06, 10-1 to 4G(Z)□-A	70	75	70	60	11	16	100	3.2	45	80	56	M6 × 1 Depth 8	6	Width across flats: 32
AV5000-□06, 10-5 to 6G(Z)□-A	70	75	70	60	11	16	100	3.2	45	80	56	M6 × 1 Depth 8	6	Width across flats: 32

: 30; 45; 60

Part Number
AV4000-F04-5DZB-A

Part Number	Standard Unit Price	Minimum order quantity	Volume Discount	Days to Ship	Regulator Unit Combination	Connection Dia.	Compressed Air Quality	Max. Operating Pressure (MPa)	Flow Direction	Pressure Gauge	Size of Body	Pressure Unit	Bracket	Silencer	Coil rated voltage	Lead wire electrical entry	Protection circuit	Manual operation	CE compliant	Compatible models	Type
	SGD 396.32	1 Piece(s)		32 Day(s)	[Other FRL Combination Devices] Soft Start-Up Valve	G1/2	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	40	Product name plate and pressure gauge unit: MPa	None	Without built-in	24 V DC	Type D DIN terminal (with connector)	Indicator light, surge voltage suppressor	Push-turn locking screwdriver-operated type	CE-compliant product	-	-

Please check the type/dimensions/specifications of the part AV4000-F04-5DZB-A in the Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series series.

Configure

1 Part Numbers

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Configure Remaining Specifications

Completed

Specification/Dimensions

Compatible models
- AV2000-A
- AV3000-A
- AV4000-A
- AV5000-A
Clear
Type
- Bracket assembly
- Silencer assembly
Clear
type
- AV2000
- AV2000-A
- AV22P
- AV3000
- AV3000-A
- AV32P
- AV4000
- AV4000-A
- AV42P
- AV5000-A
- AV52P
Clear
Regulator Unit Combination
- Other FRL Combination Devices
  - Soft Start-Up Valve
- Others
Clear
Connection Dia.
- Rc1/4
- Rc3/8
- Rc1/2
- Rc3/4
- Rc1
- NPT1/4
- NPT3/8
- G1/4
- G3/8
- NPT1/2
- NPT3/4
- NPT1
- G1/2
- G3/4
- G1
Clear
Compressed Air Quality
- General Dry Air
Clear
Max. Operating Pressure(MPa)
1
Clear
Flow Direction
- Standard Flow (Left to Right)
  - Flow Direction
- Reverse Flow (Right to Left)
  - Flow Direction
Clear
Pressure Gauge
- No (No Pressure Port Plug)
- With Standard Pressure Gauge
  - Round-shaped pressure gauge (with limit indicator)
Clear
Size of Body
20

30

40

50
Clear
Pressure Unit
- Product name plate and pressure gauge unit: MPa
- Product name plate and pressure gauge unit: psi
Clear
Bracket
- None
- Yes
Clear
Silencer
- Built-in
- Without built-in
Clear
Coil rated voltage
- 12 V DC
- 24 V DC
- 100 V AC
- 110 V AC
- 115 V AC
- 200 V AC
- 220 V AC
- 220 V AC (50/60 Hz)
- 230 V DC
Clear
Lead wire electrical entry
- Grommet
- Type D DIN terminal (with connector)
- Type D DIN terminal (without connector)
- Type Y DIN terminal (with connector)
- Type Y DIN terminal (without connector)
Clear
Protection circuit
- Indicator light, surge voltage suppressor
- None
Clear
Manual operation
- Push-turn locking hand-operated type
- Push-turn locking screwdriver-operated type
Clear
CE compliant
- CE-compliant product
- Non-compatible
Clear
CAD
- 2D
- 3D
Clear

Days to Ship

All

32 Day(s) or Less

41 Day(s) or Less
Clear

Specify Alterations

The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .

Similar Part Numbers

Part Number
AV2000-02-1GZB-A
AV2000-02-2GB-A
AV2000-02-3DZB-A
AV4000-F04-5DZB-R-A
AV4000-F04-5DZC-A
AV4000-F04-5GZB-A

Standard Unit Price	Minimum order quantity	Days to Ship	Regulator Unit Combination	Connection Dia.	Compressed Air Quality	Max. Operating Pressure (MPa)	Flow Direction	Pressure Gauge	Size of Body	Pressure Unit	Bracket	Silencer	Coil rated voltage	Lead wire electrical entry	Protection circuit	Manual operation	CE compliant	Compatible models	Type
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	Rc1/4	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	20	Product name plate and pressure gauge unit: MPa	None	Without built-in	100 V AC	Grommet	Indicator light, surge voltage suppressor	Push-turn locking screwdriver-operated type	Non-compatible	-	-
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	Rc1/4	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	20	Product name plate and pressure gauge unit: MPa	None	Without built-in	200 V AC	Grommet	None	Push-turn locking screwdriver-operated type	Non-compatible	-	-
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	Rc1/4	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	20	Product name plate and pressure gauge unit: MPa	None	Without built-in	115 V AC / 110 V AC	Type D DIN terminal (with connector)	Indicator light, surge voltage suppressor	Push-turn locking screwdriver-operated type	CE-compliant product	-	-
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	G1/2	General Dry Air	1	[Reverse Flow (Right to Left)] Flow Direction	No (No Pressure Port Plug)	40	Product name plate and pressure gauge unit: MPa	None	Without built-in	24 V DC	Type D DIN terminal (with connector)	Indicator light, surge voltage suppressor	Push-turn locking screwdriver-operated type	CE-compliant product	-	-
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	G1/2	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	40	Product name plate and pressure gauge unit: MPa	None	Without built-in	24 V DC	Type D DIN terminal (with connector)	Indicator light, surge voltage suppressor	Push-turn locking hand-operated type	CE-compliant product	-	-
-	1 Piece(s)	Quote	[Other FRL Combination Devices] Soft Start-Up Valve	G1/2	General Dry Air	1	[Standard Flow (Left to Right)] Flow Direction	No (No Pressure Port Plug)	40	Product name plate and pressure gauge unit: MPa	None	Without built-in	24 V DC	Grommet	Indicator light, surge voltage suppressor	Push-turn locking screwdriver-operated type	CE-compliant product	-	-

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Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series (AV4000-F04-5DZB-A)

(i)Caution

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Details

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Specifications

Model Number Notation

Specifications

Solenoid Specification

Flow rate characteristics

Optional Part Nos.

Structural Drawings

Component Parts

Replacement Parts

Pilot Valve Assembly: Model Number Notation

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: Dimensions Examples

Grommet: AV□00-□-□G□□-□- A

Dimensions Table

Configure

Specification/Dimensions

Compatible models

Type

type

Regulator Unit Combination

Connection Dia.

Compressed Air Quality

Max. Operating Pressure(MPa)

Flow Direction

Pressure Gauge

Size of Body

Pressure Unit

Bracket

Silencer

Coil rated voltage

Lead wire electrical entry

Protection circuit

Manual operation

CE compliant

CAD

Days to Ship

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