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Vacuum Unit, Vacuum Pump System ZK2 Series (ZK2Q00K5DC-06-J)
Vacuum pump system, vacuum unit with digital pressure switch for vacuum and energy-saving function.
[Features]
· Supply air cut when vacuum achieved: Air consumption reduced 90%.
· Compact and lightweight: Size reduced by 28% (88 cm³) and weight by 59% (81 g).
· Reduced wiring for both single units and manifolds.
· Once the supply valve is switched ON, the vacuum generation state is maintained even if the power is cut off. This helps reduce power consumption.
(i)Caution
- Refer to p. 91 of the manufacturer's catalog for details of optional functions/applications.
- Refer to the manufacturer's catalog for specifications and material details.
- The product images may be representative images only. Refer to the manufacturer's catalog for shape details.
- CAD data is not available for some models.
Part Number
Configured Part Number is shown.
ZK2Q00K5DC-06-J
Vacuum Unit, Vacuum Pump System ZK2 Series Specifications
Vacuum pump system external appearance
- Vacuum pressure supply (PV) port: ø6 mm, ø1/4" one-touch fittings
- Pilot pressure supply (PS) port: ø4 mm, ø5/16" one-touch fittings
- Vacuum (V) port: ø6 mm, ø8 mm one-touch fittings, ø1/4", ø5/16" one-touch fittings
Drawing / Single Unit
(Unit: mm)
ZK2P00K□NL2-□, ZK2P00R□NL2-□ drawing (vacuum pump system, single unit, with supply valve / release valve, without switch / pressure sensor)
- *1 See the manufacturer's catalog for dimensions with the bracket mounted.
| PV Port Type | B | ||
|---|---|---|---|
| Metric Size | 06 | ø6 mm | 9.7 |
| Inch Size | 07 | ø1/4" | 12.3 |
| V Port Type | A | C | ||
|---|---|---|---|---|
| Metric Size | 06 | ø6 mm | 8.25 | 4 |
| 08 | ø8 mm | 11.4 | 6 | |
| Inch Size | 07 | ø1/4" | 10.8 | 4.76 |
| 09 | ø5/16" | 11.4 | 6 | |
ZK2 Series Structural Drawing
With pressure sensor
Lead wire with connector for switch with energy-saving function expanded structural view
With vacuum pressure switch
Components
| Number | Part Name | Main Materials | Note |
|---|---|---|---|
| 1 | Valve Body Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 2 | Needle Assembly | Brass | If not electroless nickel plating or brass, resin, steel and NBR are also used |
| 3 | Ejector Body Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 4 | Ejector Assembly | Resin | If not resin, NBR is used |
| 5 | Filter Case Assembly | Resin | Case body: polycarbonate |
Replacement Parts
(Unit: mm)
| Number | Part Name | Note |
|---|---|---|
| 6 | Valve Assembly | - |
| 7 | Connector Assembly | Solenoid valve connector 3-wire (for double), 2-wire (for single) |
| 8 | One-Touch Fitting Assembly | Supply (PV) port standards are ø6 mm and ø1/4" |
| 9 | Sound-Absorbing Material | 10 pieces per set |
| 10 | Vacuum Port Adapter Assembly | With one-touch fitting and filter element (case material: polycarbonate) |
| 11 | Filter Element | Filtration degree: 30 μm, 10 pieces per set |
| 12 | Check Valve | For replacement or additions to prevent manifold exhaust interference, 10 pieces per set |
| 13 | Vacuum Pressure Switch Assembly | With 2 screws, 1 gasket |
| 14 | Lead wire with connector | - |
| 15 | Pressure Sensor Assembly | With 2 screws, 1 gasket |
Vacuum Pump System Flow Rate Characteristics
The graph shows the vacuum pump system suction flow rate characteristics at different vacuum pressures
The final flow rate for the suctioning part changes depending on the piping conditions to the vacuum port.
(This graph shows values for when the V port diameter is 8 mm)
Vacuum release flow rate characteristics ZK2□□□ (pump system)
The final flow rate for the suctioning part changes depending on the piping conditions to the vacuum port.
Vacuum Pump System, Vacuum Flow Path and Vacuum Release Flow Rate Characteristics
(Unit: mm)
| Connection Port Diameter | V ⇒ PV Flow Rate Characteristics (Vacuum Side) | PS ⇒ V Flow Rate Characteristics (Vacuum Release Side) (*) | |||||
|---|---|---|---|---|---|---|---|
| PV Port | V Port | C [dm3/(s·bar)] | b | Cv | C [dm3/(s·bar)] | b | Cv |
| ø6 mm | ø8 mm | 0.39 | 0.14 | 0.09 | 0.20 | 0.06 | 0.04 |
(*) Characteristics when needle is fully opened
Vacuum Unit ZK2 Series Manifold Structure
Exploded view of manifold
Components
| Number | Part Name | Main Materials | Note |
|---|---|---|---|
| 1 | End Plate D Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 2 | End Plate U Assembly | Resin | If not electroless nickel plating or brass, resin, steel and NBR are also used |
Replacement Parts
| Number | Part Name | Note |
|---|---|---|
| 3 | Tension Bolt Assembly | 2 pieces per set |
| 4 | Port Plug Assembly | Plug for changing PV port to single side supply specification. (Common for both metric and inches) |
| 5 | Port Plug Assembly | Plug for changing PS and PD ports to single side supply specifications. (Common for both metric and inches) |
| 6 | One-Touch Fitting Assembly | Metric size: ø8 mm, Inch size: ø5/16" |
| 7 | Sound-Absorbing Material | 2 pieces per set, Material: non-woven fabric (silencer cover not included) |
| 8 | DIN Rail | For the recommended length for each manifold station, refer to the drawing. |
| 9 | Connector Housing Assembly | Even number of stations only (if a connector for odd numbers is required, specify the connector number required plus 1 station) |
Increasing Manifold Stations (Individual Wiring Specifications)
- 1. Remove the tension bolts (2 pcs.)
- 2. Remove the end plate U (take care not to drop the gasket).
- 3. Mount a single unit for extra station(s) for manifolds to the end surface of the U side. (Do not let the gasket get caught)
- 4. Mount the end plate U with the appropriate tension bolts for the given number of stations. (Tightening torque: 0.75 N·m)
Port Layout Diagram
The system selects depending on whether "vacuum pump / vacuum ejector" is used as the vacuum source for this vacuum unit.
Single unit model: ZK2P00□□□□-□
| System | Vacuum pump | |
|---|---|---|
| Body Type | Single unit | |
| Exhaust Type | Without silencer | |
| Specification Usage Examples, Purpose, etc. | Vacuum Pressure | - |
| Exhaust | - | |
| Release Pressure | Same pressure as PS | |
Port combination: PV ≠ PS = PD circuit example
For the circuit diagram, Supply valve: self-holding, Release valve: N.C. (R type)
- PV: air pressure supply port / vacuum source (vacuum pump) connection port
- PS: pilot pressure supply port
- PD: individual release pressure supply port
- V: vacuum port
- EXH: exhaust port
- PE: pilot exhaust port
Notes
- *Refer to the manufacturer's catalog for product information not detailed above.
- The product images are representative images only.
| Part Number |
|---|
| ZK2Q00K5DC-06-J |
| Part Number | Standard Unit Price | Minimum order quantity | Volume Discount | Days to Ship | Additional Function | Vacuum Port One-Touch Fitting Size | Air Supply Port Connecting Port Shape | Air Supply Port One-Touch Fitting Size | Application | Combination of supply valve and release valve | Rated voltage | Electrical entry | Vacuum pressure sensor | Output specifications | Unit specifications | Lead wire specifications | Accessories | Vacuum switch electrical entry | Vacuum break flow adjusting needle | Options |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
- | 1 Piece(s) | Quote | Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | Ø6 | - | - | Manifolds | Supply valve (N.C.) / release valve (N.C.) | 24 V DC | Collective wiring specifications (plug-in) (dedicated for manifold) | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | SI unit fixed | Without lead wire with connector | No | With lead wire for sensors | Round lock nut type | - |
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Basic Information
| Type | Unit | Vacuum Port Connecting Port Shape | One-Touch Coupling | Operating Pressure Range(MPa) | 0.3::0.6 |
|---|---|---|---|---|---|
| Operating Temp. Range(°C) | -5::50 | Light/surge voltage suppressor | Yes | Manual | Non-locking type |
Please check the type/dimensions/specifications of the part ZK2Q00K5DC-06-J in the Vacuum Unit, Vacuum Pump System ZK2 Series series.
Specification/Dimensions
-
Additional Function
- Filter
- Valves For Vacuum Generation
- Reverse Check Valve (Vacuum Retention)
- Vacuum Destructive Valve
-
Air Supply Port Connecting Port Shape
- One-Touch Coupling
-
Air Supply Port One-Touch Fitting Size
- Ø6
- 1/4 (Ø6.35)
-
Options
- Pump system PE port female thread specification (M3)
- Pump system PE port female thread specification (M3) / manifold common release pressure supply specification
- Pump system PE port female thread specification (M3) / with individual release pressure supply (PD) port
- Manifold common release pressure supply specification
- With individual release pressure supply (PD) port
-
type
- ZK2P
- ZK2Q
-
Vacuum Port One-Touch Fitting Size
-
Application
- Single Item
- Manifolds
-
Combination of supply valve and release valve
- Supply valve (N.C.) / release valve (N.C.)
- Supply valve (N.C.) / without release valve
- Supply valve (self-holding / release valve linked) / release valve (N.C.)
-
Rated voltage
- 12 V DC
- 24 V DC
-
Electrical entry
- Collective wiring specifications (plug-in) (dedicated for manifold)
- L-type plug connector
-
Vacuum pressure sensor
- Digital pressure switch for vacuum
- No
- Pressure sensor
-
Output specifications
- Analog output 1 to 5 V (-100 to 100 kPa)
- Analog output 1 to 5 V (0 to −101 kPa)
- NPN 2 outputs (-100 to 100 kPa)
- PNP 2 outputs (-100 to 100 kPa)
- NPN 2 outputs (0 to −101 kPa)
- PNP 2 outputs (0 to −101 kPa)
- Without pressure switch/sensor
-
Unit specifications
- SI unit fixed
- With unit selection function
-
Lead wire specifications
- Lead wire with connector
- Without lead wire with connector
-
Accessories
-
Vacuum switch electrical entry
- With lead wire for pressure switches
- With lead wire for sensors
- Without lead wire for sensors
- Without pressure switch/sensor
-
Vacuum break flow adjusting needle
- No
- Round lock nut type
- Round lock nut type / screwdriver operation type
- Screwdriver operation type
-
CAD
- 2D
- 3D
Specify Alterations
- The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .
Similar Part Numbers
| Part Number |
|---|
| ZK2P00J5BL-06-B |
| ZK2P00J5CL-06 |
| ZK2P00J5CL-07-B |
| ZK2Q00K5DL-06-P |
| ZK2Q00K5DL-08 |
| ZK2Q00K5DL-08-P |
| Part Number | Standard Unit Price | Minimum order quantity | Volume Discount | Days to Ship | Additional Function | Vacuum Port One-Touch Fitting Size | Air Supply Port Connecting Port Shape | Air Supply Port One-Touch Fitting Size | Application | Combination of supply valve and release valve | Rated voltage | Electrical entry | Vacuum pressure sensor | Output specifications | Unit specifications | Lead wire specifications | Accessories | Vacuum switch electrical entry | Vacuum break flow adjusting needle | Options |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter | Ø6 | One-Touch Coupling | Ø6 | Single Item | Supply valve (N.C.) / without release valve | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | NPN 2 outputs (0 to −101 kPa) | SI unit fixed | Lead wire with connector | With 1 bracket for single unit (mounting screws attached) | With lead wire for sensors | No | - | ||
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter | Ø6 | One-Touch Coupling | Ø6 | Single Item | Supply valve (N.C.) / without release valve | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | With unit selection function | Lead wire with connector | No | With lead wire for sensors | No | - | ||
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter | 1/4 (Ø6.35) | One-Touch Coupling | 1/4 (Ø6.35) | Single Item | Supply valve (N.C.) / without release valve | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | With unit selection function | Lead wire with connector | With 1 bracket for single unit (mounting screws attached) | With lead wire for sensors | No | - | ||
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter / Vacuum Destructive Valve | Ø6 | - | - | Manifolds | Supply valve (N.C.) / release valve (N.C.) | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | SI unit fixed | Lead wire with connector | No | With lead wire for sensors | No | Manifold common release pressure supply specification | ||
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter / Vacuum Destructive Valve | Ø8 | - | - | Manifolds | Supply valve (N.C.) / release valve (N.C.) | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | SI unit fixed | Lead wire with connector | No | With lead wire for sensors | No | - | ||
- | 1 Piece(s) | Quote | Reverse Check Valve (Vacuum Retention) / Valves For Vacuum Generation / Filter / Vacuum Destructive Valve | Ø8 | - | - | Manifolds | Supply valve (N.C.) / release valve (N.C.) | 24 V DC | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | SI unit fixed | Lead wire with connector | No | With lead wire for sensors | No | Manifold common release pressure supply specification |
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